TheStainless Steel Reactor is a high-performance vessel engineered for precision industrial processes, including mixing, distillation, and enzymatic hydrolysis. Primarily functioning as a specialized biological enzyme dissolution stirring tank, the unit is constructed from premium SUS304 или SUS316L to ensure a controlled environment for complex reactions under specific temperature and pH conditions.

Whether used for pharmaceutical synthesis or the catalytic decomposition of macromolecules like proteins and starch, this equipment maintains maximum biological activity and efficiency. Designed to meet 2010 GMP standards, the vessel features a mirror-polished interior (Ra <= 0.4 um) and an integrated jacket for heating, cooling, and enzyme inactivation. This makes the Stainless Steel Reactor an essential, multi-purpose solution for the food and bio-engineering industries, offering a professional-grade platform for those requiring a reliable enzymatic hydrolysis reaction vessel with precise process control.

Основные ценностные предложения

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Наше оборудование для обработки обеспечивает конкурентное преимущество благодаря техническим инновациям и материаловедению, обеспечивая высокий уровень окупаемости для перерабатывающих предприятий в сфере питания:

• Superior Ultra-Quiet Technology: Engineered with a high-precision transmission system, our Stainless Steel Reactor operates with a load noise level <= 40 dB(A)—far below the industrial standard of 75 dB(A). This creates a safer, professional, and more focused working environment for operators.
• Intelligent Precision Temperature Control: Equipped with a PID intelligent thermal controller and Pt100 sensors, the reactor achieves a temperature accuracy of +/- 1°C. Whether for ambient reactions or high-temperature enzyme inactivation at 130°C, the system ensures consistent and reliable results.
• Elite Multi-Purpose Functionality: This “All-in-One” solution integrates heating, cooling, thermal insulation, and stirring. It is specifically optimized for enzyme inactivation (thermal denaturation), allowing you to seamlessly transition from reaction to stabilization within a single vessel.
• Strict 2010 GMP Compliance: Designed for the highest hygiene standards, every Stainless Steel Reactor features a mirror-polished interior (Ra <= 0.4 um). The 360-degree rotating CIP spray ball and dead-leg-free bottom discharge ensure 100% thorough cleaning, preventing batch cross-contamination.
• Revolutionary Observation & Seal Design: Featuring a circular sight glass with a manual wiper to clear condensation, and a sanitary-grade mechanical seal that is wear-resistant and pressure-resistant (up to 0.3 MPa). This ensures a safe, sealed, and clearly visible reaction process even under vacuum or pressure.

Основные сценарии применения

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• Bio-Enzymatic Hydrolysis Processes: As a professional-grade biological enzyme dissolution stirring tank, it is engineered for the catalytic decomposition of organic macromolecules. It provides the ideal environment for protein hydrolysis, converting starch into glucose, and the high-efficiency production of bioactive peptides.
• Pharmaceutical & Herbal Extraction: Designed to meet rigorous 2010 GMP standards, this enzymatic hydrolysis reaction vessel is essential for Traditional Chinese Medicine (TCM) extraction and biochemical synthesis. It ensures the purity and stability of pharmaceutical ingredients through precise temperature and pH control.
• Advanced Food & Beverage Production: This vessel excels in processing complex recipes such as honey, syrups, and dairy products. It is specifically optimized to handle “powder + liquid” mixtures and high-viscosity materials, ensuring a smooth, homogeneous production flow.
• Health Supplement & Nutraceutical Manufacturing: The perfect solution for the refined production of nutraceuticals. Its precise PID temperature control (accuracy of +/- 1°C) is critical for maintaining the biological efficacy and nutritional value of sensitive ingredients during the reaction process.
• University R&D and Pilot-Scale Testing: With its “multi-purpose” design, our 35L to 100L models are the elite choice for laboratory research. They offer the flexibility needed to handle diverse materials and varying process parameters for small-to-medium-scale experimental trials.

Решения по срочным техническим задачам

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• Bio-Enzymatic Hydrolysis Processes: Optimized as a specialized enzymatic hydrolysis reaction vessel, it facilitates the catalytic decomposition of organic macromolecules. It provides the perfect environment for protein hydrolysis, converting starch into glucose, and the high-efficiency synthesis of bioactive peptides.
• Pharmaceutical & Herbal Extraction: Fully compliant with 2010 GMP standards, this Stainless Steel Reactor is indispensable for Traditional Chinese Medicine (TCM) extraction and biochemical synthesis. It guarantees the absolute purity and stability of active pharmaceutical ingredients (APIs).
• Advanced Food & Beverage Production: This vessel is engineered to handle complex materials, including “powder + liquid” mixtures and high-viscosity substances. It is an elite solution for processing honey, refined syrups, dairy products, and functional beverage bases.
• Nutraceutical & Health Supplement Manufacturing: Ideal for high-value nutrient production where precise environmental control is vital. Its PID temperature management (accuracy of +/- 1°C) ensures the biological efficacy of heat-sensitive supplements during the reaction and inactivation phases.
• Laboratory R&D and Pilot-Scale Trials: With a “multi-purpose” design, our 35L to 100L models are the premier choice for university research and corporate labs. They offer the flexibility required to test diverse materials and varying process parameters before full-scale production.

Модель продукта	SS-1L	SS-2L	SS-3L	S212-5L
Емкость	1л	2Л	3L	5L
Jacket dimensions	1л	1.5L	1.5L	2Л
Модель продукта	SS-10L	SS-20L	SS-30L	S212-50L
Емкость	10L	20L	30Л	50л
Jacket dimensions	5L	10L	12L	30Л
Модель продукта	SS-100L	SS-150L	SS-200L	S212-300L
Емкость	100Л	150L	200л	300Л
Jacket dimensions	58L	68L	70L	30Л
Материал	SS304 stainless steel (SS316 optional)
Thickness	Inner lining: 4mm, outer shell: 4mm (customizable based on pressure)
Motor power	120W
Speed	0~600rpm
Контроллер	Speed adjustment, LCD display for temperature and speed
Напряжение	110В/220В, 50/60Гц
Working pressure	-1 – 0.49MPa
Vacuum seal	0.098MPa
Cap	Nine ports (customizable based on requirements)
Constant pressure drop funnel	Stainless steel 250ml
Конденсатор	Stainless steel shell and tube condenser
Drain valve	DN25 ball valve		DN32 ball valve
Frame	нержавеющая сталь 304
Inlet/outlet oil ports	DN15 male thread