Answer: The Hot Reflux Vacuum Liquid Extraction & Concentration Unit utilizes a continuous recycling process to maximize the saturation of the solvent. During operation, the solvent vapor generated in the concentration tank is condensed and returned to the extraction tank as fresh, hot solvent. This constant “reflux” allows for the exhaustive extraction of active ingredients from the raw material using a minimal amount of solvent. This excellent method reduces solvent consumption by 30% to 50% compared to traditional soaking methods, ensuring a successful and highly concentrated final yield.

Answer: By integrating both phases into a single Vacuum Liquid Extraction Unit, PCM allows for low-temperature processing that protects the molecular integrity of the extract. The vacuum environment lowers the boiling point of the solvent, enabling extraction and evaporation to occur at temperatures as low as 50°C. This is perfect for preventing the thermal degradation of heat-sensitive compounds. This elite level of thermal management ensures that the biological activity and aromatic profile of the botanical material remain absolutely intact throughout the entire cycle.

Answer: The Vacuum Liquid Extraction Unit is equipped with a high-precision condenser and an oil-water separator designed for extraordinary recovery rates. As the vapors are drawn through the cooling system, the different specific gravities of the essential oils and the solvent allow for precise separation. Our expert engineering ensures that even trace amounts of high-value volatile oils are captured. This reliable system is ideal for pharmaceutical and cosmetic applications where maintaining the purity of the chemical profile is a master requirement for the final product.

Answer: We manufacture our Vacuum Concentration Unit contact parts from high-grade 316L stainless steel to provide superior resistance to chemical corrosion and pitting. Hot reflux processes often involve the prolonged exposure of metal surfaces to acidic or reactive botanical compounds at elevated temperatures. Unlike standard 304SS, 316L contains molybdenum, which offers an ultimate layer of protection against stress-corrosion cracking. This sturdy construction ensures a long service life and meets the most rigorous GMP and food-grade sanitary standards for global export.

Answer: To achieve a professional and repeatable production cycle, the unit is integrated with a digital control panel that monitors vacuum levels, temperature, and reflux flow rates in real-time. By utilizing a Variable Frequency Drive (VFD), operators can fine-tune the agitation and pump speeds to match the specific density of the material. This level of technical oversight allows you to master the extraction parameters, ensuring that every batch of concentrate meets the exact same quality specifications. This consistency is successfully achieved through pioneering engineering and high-accuracy sensors.