Integrated 3-in-1 System | Pharmaceutical Grade 304/316 SS | Precision Pilot Scale

Boiling, Low-Temp Extraction, & Liquid Concentration

70°C – 100°C (Water) / 70°C – 80°C (Alcohol)

50L – 100L Pilot Specifications (Customizable)

Premium Food & Pharma Grade 304 Stainless Steel
This specialized liquid extraction equipment is engineered specifically to protect the bioactive integrity of sensitive compounds. Unlike traditional high-temperature decoction methods that may degrade pharmaceutical efficacy, this system utilizes high-vacuum technology to create a vacuum evaporator environment. By enabling boiling at low temperatures (70°C – 100°C), the unit integrates boiling, low-temperature extraction, and liquid concentration into a single, user-friendly system. It is the premier choice for university research, TCM hospitals, and customized herbal paste centers requiring rigorous potency standards.

Scientific Research & Pharmacological Studies
Used by medical colleges to research extraction rates and material physical properties, providing a stable low-temperature evaporator system for reliable experimental data.
High-End Customized Herbal Pastes
Ideal for hospital pharmacies and clinics to produce premium-quality herbal pastes and powders, preserving the original color and aroma of the raw materials.
Small-Batch Production of Thermosensitive Drugs
Enables pharmaceutical companies to develop new products or produce high-value drugs that are prone to thermal decomposition, offering high-gradient liquid concentration for flexible production.
The unit achieves low-temperature processing through scientific vacuum pressure management:
| Items | JYJ-50 (Extraction Type) | TNS-50 (Concentration Unit Type) |
|---|---|---|
| Rated Voltage | 380V | 380V |
| Rated Power | 9KW | 9KW |
| Main Capacity | Extraction Tank: 50L | Concentration Tank: 50L |
| Installed Capacity | — | Collection Tank: 60L |
| Overall Dimensions (L × W × H) | 120 * 70 * 160 cm | 2200 * 70 * 2300 mm |
| Suitable Processes | Aqueous Extraction, Alcohol Extraction | Aqueous Extraction, Alcohol Extraction |
| Customization Services | Supports Customization (Dimensions are for reference only) | |
Answer: The Liquid Extraction & Concentration Unit is specifically engineered to combine two complex chemical processes into a single, high-efficiency workflow. By integrating the extraction and evaporation phases, PCM eliminates the traditional “transfer loss” that occurs when moving raw extracts between separate vessels. This closed-loop configuration prevents exposure to external contaminants and reduces solvent evaporation during handling. For industrial pharmaceutical and food processing, this means a more streamlined operation that occupies less floor space while maximizing the final yield of high-purity concentrates.
Answer: Our Low-Temperature Vacuum Evaporator utilizes advanced vacuum technology to reduce the internal pressure within the concentration chamber. By lowering the atmospheric pressure, the boiling point of the liquid medium is significantly reduced, allowing evaporation to occur at temperatures as low as 40°C to 55°C. This thermal precision is essential for processing heat-sensitive botanical compounds, essential oils, and biological active ingredients. Maintaining these low temperatures prevents thermal degradation and oxidation, ensuring the final product retains its natural color, potency, and aromatic profile.
Answer: The Low-Temperature Vacuum Evaporator system is equipped with a high-efficiency vertical condenser designed with a large heat-exchange surface area. As the solvent vapors rise from the concentration tank, they are rapidly cooled by the circulating chilled water in the condenser jacket, reverting into a liquid state for collection in the recovery tank. This robust design allows for a solvent recovery rate of over 95%, which drastically reduces the cost of raw materials and minimizes the release of volatile organic compounds (VOCs). This high recovery efficiency makes the unit an environmentally responsible and cost-effective solution for solvent-intensive extraction processes.
Answer: To ensure consistent results across every production run, the liquid extraction equipment unit features an integrated digital control panel that monitors temperature, vacuum levels, and agitation speed in real-time. By providing precise control over the Variable Frequency Drive (VFD), operators can adjust the stirring intensity to match the viscosity of the liquid. This level of technical oversight allows for the “Mastering” of the extraction parameters, ensuring that every batch of concentrate meets the exact same quality specifications. This repeatability is vital for companies supplying the pharmaceutical and high-end cosmetic industries where consistency is a legal requirement.
“Still have questions? Contact our technical team for a free consultation.”