This liquid extraction system equipment is a versatile pilot-scale system designed for dynamic extraction, vacuum concentration, and solvent recovery. Engineered specifically for research institutions, universities, hospital pharmacies, and pharmaceutical R&D departments, it is widely utilized across the food, chemical, oil, and herbal medicine industries. Integrating a high-efficiency liquid evaporator system, the unit supports water extraction, alcohol extraction, oil distillation, and steaming, making it the ideal “all-in-one” solution for pilot testing and small-batch production.

Core Value Propositions

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• Comprehensive Process Adaptation: A single vessel supports atmospheric and micro-pressure extraction, water decoction, warm maceration, heat reflux, and essential oil distillation.
• GMP-Grade Sanitation: Liquid Extraction & Evaporator System engineered with mirror-polished SUS304 and a 360° CIP (Clean-in-Place) automatic rotating spray ball to eliminate dead zones and prevent batch cross-contamination.
• Integrated Effortless Control: Features a pneumatic discharge door to reduce labor intensity, alongside an integrated condenser and oil-water separator for a streamlined, compact workflow.
• Multi-Dimensional Customization: Available in conical, mushroom, or cylindrical tank shapes. Optional dynamic agitators improve heating uniformity and material discharge for high-viscosity products.

Primary Application Scenarios

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Pharma R&D and Pilot Testing: Ideal for research institutions to simulate industrial-scale production and optimize process parameters for new drug development.

Essential Oil & Fragrance Extraction: Utilizes a precision oil-water separator to isolate aromatic oils, lipids, and ketones from volatile botanical raw materials.

Hospital Pharmacy Preparations: Liquid Extraction & Evaporator System provides standardized production of herbal concentrates in a fully enclosed environment, meeting the highest safety and hygiene standards.

Thermosensitive Botanical Processing: Employs low-temperature vacuum technology (< 60°C) to process delicate flowers and herbs, preserving natural colors, aromas, and active pharmacological compounds.

Solutions to Critical Technical Challenges

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• Thorough Ingredient Leaching: The heat reflux dynamic cycle maintains a maximum concentration gradient, ensuring zero waste of raw materials through rapid mass transfer.
• Handling Viscous Materials: Dynamic agitation and pneumatic discharge doors solve the problem of material clumping and reduce the physical strain of manual unloading.
• High-Efficiency Solvent Recovery: The fully enclosed circulation system ensures the recovery of expensive solvents like ethanol, significantly lowering operational costs.
• Optimized Workshop Footprint: By combining extraction, concentration, and recovery into a skid-mounted unit, the Liquid Extraction & Evaporator System saves valuable laboratory floor space.

Model / Specification	30L	50L	100L	200L	300L
Extraction Tank Inner Diameter (mm)	325	400	500	600	650
Jacket Diameter (mm)	400	500	600	700	750
Insulation Layer Diameter (mm)	500	600	700	800	850
Insulation Thickness / Material	50mm / Aluminum Silicate Blanket
Wetted Parts Material	Premium Stainless Steel SUS304
Total Power Consumption (kW)	14	20	26	39	52
Agitation Power (kW)	0.55	0.55	0.75	1.1	1.5
Electric Heating Power (kW)	6	9	12	18	24
Vacuum Pump Power (kW)	0.81	0.81	0.81	0.81	1.45
Operating Temp. / Pressure	0-100°C / -0.09 MPa
Condensing/Cooling Area (m²)	0.8 / 0.3	1 / 0.3	2 / 0.3	4 / 0.3	6 / 0.3
Circulation Pump (t/h, kW)	1 / 0.37	1 / 0.37	1 / 0.37	2 / 0.55	2 / 0.55
Oil-Water Separator Volume	1L	1L	1L	2L	2L
Cooling Water Consumption (t/h)	1	1	2	3	4
Overall Dimensions (L*W*H mm)	1800x700x2700	2100x800x2800	2400x900x3100	2600x1000x3200	3000x1000x3400
Net Equipment Weight (kg)	350	450	550	690	800

Note: The parameters in this table represent the standard configuration. For non-standard customization (such as PLC control systems, variable frequency speed control, etc.), please contact our Technical Department.